My old acrylic cabin door had a gigantic crack down the middle of it and I needed to replace it. After some research I found a new one for $599.... Way too much!!! After contacting a couple of plastic places and getting some rediculous prices for one to be made, I decided to make one. I bought a piece of black king starboard and got to work. I removed all the hardware from old door and double-sided taped it to the king starboard. Made a rough cut around the outside perimeter with a jigsaw then put it on the router table with a flush-trim router bit. After I had my exact copy I drilled through the existing holes of the OLD door into the new door(exact hole placement for hinges, latches, etc). I separated the two doors and removed all the double-sided tape. Next I used a "round-over" bit to round out the edges of the door and had to make a few cuts where the lock mechanism fits... A little filing to the lock mech area and VOILA, new door!!!